I started just cutting out the two basic roof panels out of 1mm foamed PVC sheet stock. I then cut out the sections where the half dormer style windows sit. I also cut the sides of the dormers, and managed to get a pretty good match to the angle of the roof.
The really difficult portion is mating the dormer roof to the regular roof. I have always had trouble figuring out how to cut that angle. It is definitely slowing things down at this point. You can check out my current process below.
The two roof panels cut out |
Roof sections marked for the dormer cutouts |
Oops, had to modify the interior a bit to add some bracing to support the roof on the false front side. Had to trim away some wallpaper to provide a surface that would accept the plastic weld glue. |
Braces in place |
Test fitting the roof panels |
Figuring out the correct angles for the dormer sides |
Cutting out what will become my cutting template |
Dormer sides |
Gluing the dormer sides in place |
Test fitting the roofs again, looks pretty good. |
And the other side. The next big challenge is figuring out how to making the sloping dormer roof which also lays tight against the slope of the main roof, tricky. |
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